If you think or know that any of these specifications are incorrect, please e-mail me. Thanks 

 Dimensions

    Overall length: 79.5 in. (2,020mm)

    Overall Width: 33.0 in. (838mm)

    Wheelbase: 52.8 in. (1,341mm)

    Ground Clearance: 9.4 in. (238mm)

    Weight: 217 lb. (98kg)

 

Engine

    Type: 2 cycle

    Fuel: 85-95 (research) octane 

    Cylinder arrangement: Single Cylinder

    Displacement: 11.2 cu.in. (183cc)

    Bore x Stroke 2.52 x 2.24 in. (64 x 57mm)

    Compression ratio: 6.2:1

    Maximum Horsepower: 17.5 hp @ 7,000 rpm

    Maximum Torque: 13.5 ft.-lb. (1.8mkg) @ 6,000 rpm

    Piston ring specs

           Standard                              Limit

                    (ring to groove clearance)

        0.027-0.057 mm                        -

      (0.0010-0.0022 in.)                      -

                            (ring end gap)

        0.15-0.35mm                      0.80mm

     (0.006-0.013 in.)                   (0.031 in.)

                    (Ring free-state end gap)

        Approx. 8mm                        6.4mm

            (0.31 in.)                          (0.25 in.)

    Starter Type: Kick

    Intake Setup: Carburetor and Reed Valve

    Idle speed: 1300 rpm 

    Tightening Torques

        Cylinder head 14.5 ft.-lb. (2.0mkg)

        Flywheel nut 7 ft.-lb. (1.0mkg)

        Primary pinion nut 35 ft.-lb (4.8mkg)

        Spark plug 14 ft.-lb. (1.9mkg)


 

 

Fuel System

    Carburetor: VM 26SS

    Fuel tank: 1.8 gal. (7 L) steel tank with reserve

    Throttle cable free play: 0.02-0.04 in. (0.5-1.0mm) 

 

Lubrication system

    Engine: Suzuki CCI

    Drive Chain: SAE 30W motor oil or specific chain lube 

    Transmission: Oil bath

    Engine oil tank capacity: 2.3 pt. (1.1 liters)

    Transmission oil capacity for change: 1.5 pt. (700cc) 

    Transmission oil capacity after rebuild: 1.6 pt. (750cc)

    Transmission oil: SAE 20W/40 multigrade oil

 

Ignition system

    Type: P.E.I (pointless electronic ignition)

    Timing: 21.5 degrees (BTDC) @ 6,000 rpm

    Spark Plug gap: 0.018-0.032 in. (0.5-0.8mm)

    Spark Plug type: NGK BP-7ES or ND W22EP

    Spark plug tightening torque 14 ft.-lb. (1.9mkg)


Transmission and Clutch

    Clutch Cable free play: 0.16 in. (4.0mm) measure at clutch                     release lever

    Clutch Type: Wet multi-disc

    Clutch Specifications:

           Standard                              Limit

                        (Drive plate thickness)

        2.9-3.1mm                           2.6mm         
   (0.114-0.122 in.)                    (0.102 in.)

                        (Driven plate thickness)

        1.54-1.66mm                           -

      (0.060-0.065 in.)                        -

                  (Maximum Allowable Warpage)

                                            .1mm (0.004 in.)

                    (Clutch Spring Free Length)

         31.1mm                              32.6mm

        (1.224 in.)                           (1.283 in.)

    Drive Chain free play: approx 1.0in. (25mm)

    Transmission type: 5-speed constant mesh

    Transmission gear ratios:

            1st: 2.75:1 (33/12)

            2nd 1.81:1 (29/16)

            3rd 1.25:1 (25/20)

            4th 1.00:1 (23/23)

            5th 0.80:1 (20/25)
    Primary reduction ratio: 3.21:1 (61/19) (clutch and crankshaft)

    Secondary reduction ratio: 3.25:1 (39/12) (sprockets)


Suspension

    Front: Telescopic Fork

    Rear: Swinging arm

    Front Fork Oil Capacity: 5.6 oz. (166cc/ml) 

    Front Fork Oil: SAE 10W/30 multigrade oil or A.T.F. (automatic                 transmission oil) 


Steering

    Steering angle: 40 degrees

    Turning Radius: 94.5 in. (2,400mm)


Brakes

    Type: Manually operated Drum brakes

    Front brake cable free play: 0.8-1.2 in. (20-30mm)

        measure between brake lever and throttle grip

    Rear brake pedal free play: 0.8-1.2 in. (20-30mm)
 


Electrical System

    Generator type: Flywheel magneto

    Battery: 6V 4AH

    Fuse: 15A

    Tail/stoplight: 6V 3/10W

    Headlight: 6V 25/25W

    Turn signal light: 6V 8W

    Neutral Indicator: 6V 3W